Double digit increase in efficiency with Gemba Lean manufacturing

Gemba Lean

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Gemba

Scaleable solution with real time insight

We understand the need for a continuous improvement process. It’s not easy juggling time management, processing useful data and making informed decisions; all whilst trying to get the most out of your production line. That’s why we created Gemba Lean manufacturing software, a scalable solution that provides real time insights, tailored to your business needs.

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Prefer to speak to someone directly? Call +44 (0) 1827 338512

See our Gemba Lean manufacturing software as your strategic partner, there to drive your continuous improvement process.

Insight. Gathering reliable data is no longer a chore. Gemba Lean manufacturing software helps to automatically provide consistent and reliable data, empowering decision makers to make insight-driven choices and continuous process improvements.

Improve. With the right resources and data to hand, Gemba Lean makes it easy for you to identify where continuous improvements can be made, enhance productivity, optimise performance and streamline continuous improvement processes.

Repeat. Time to do it all again. Staying on top of your most recent updates, making improvements, and taking a step back to see how it’s going, encourages you to keep looking at what’s working and what’s not. Creating an ongoing journey towards developing continuous improvement processes.

Watch a Lean demo

Prefer to speak to someone directly? Call +44 (0) 1827 338512

Why Gemba Lean?

Without Lean

  • Unable to maximise efficiency
  • Inaccurate data / Lack of data
  • Unable to make informed decisions
  • Lack of time on production line
  • Wasted production resources

With Lean

  • Optimise performance
  • Clear visibility into production processes
  • Gain valuable insights and data
  • Drive continuous improvement processes
  • A scalable and secure solution
Watch a Lean demo

Prefer to speak to someone directly? Call +44 (0) 1827 338512

Flexible pricing options to suit you

Gemba Lean

Base

£0

For 1 asset

Request a Lean demo

  • 1 Asset system
  • 1 user account
  • Access to OEE analytics
  • Dynamic Reports
  • Daily review Report
  • Help Centre
  • Training videos access
Gemba Lean

Premium

£25 per month

per asset (paid yearly)

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  • All the Base functions plus: 
  • Unlimited user accounts
  • Unlimited Assets
  • Action Tracking
  • Multi-site Map Overview
Gemba Lean manufacturing software

Premium+

£40 per month

per asset (paid yearly)

Request a Lean demo

  • All the Premium functions plus: 
  • Gemba Intelligence™
  • Unlimited user accounts
  • Unlimited Assets
  • Knowledge Base
  • Log Book

Unsure? Let’s compare plans

FeaturesBrief ExplanationBasePremiumPremium+
OEE DashboardSummarises the Metrics within the OEE measures, asset efficiency with a pareto view of downtimes and perfomance trends
OEE ReportingHighlights asset effectiveness within a given timeframe, with categories of loss analysis, and Top 5 Losses
Dynamic ReportingCreate, Save, and share reports in various formats such as image, PDF etc.
Daily Prodction ReviewA one-touch summary for meetings, highlights daily priorities, trends, and shift issues
Help Video LibraryComprehensive library of "how to" videos with search functionality to set up a system or keep updated with all features
Multi-site Map OverviewDisplays an overview of metrics for multiple sites worldwide to a Tenent with Security rights to do so -
Action TrackerAllows multiple teams and assignees to track records & actions, and enables user configuration for different Continuous Improvement Methodologies such as DMAIC. -
Unlimited AssetsRecord data against multiple assets and pay per asset -
Unlimited User AccountsUnlimited user profiles at different security levels -
Gemba IntelligenceUses anomaly detection to identify incidents, supported by tools like the Action Dashboard, Knowledge Base, and Log Book - -
Log BookRecords event on equipment, aiding maintenance and learning, informs Gemba Intelligence and other proactive systems - -
Knowledge BaseCreates a library of machine issue articles, promoting user feedback to refine solutions over time through a learning system. - -

Results our clients have achieved

23% OEE improvement in first 6 months.

Kongsberg

£30k labour cost reduction in year 1 from identifying issues and fixing them.

PPG

Helped save over £0.5m in a year from improved line efficiencies.

Westlands

23% to 70% OEE score on key assets within manual assembly process.

Electrium