Gemba Software

Gemba Solutions team of Software Developers work exclusively on the range of Gemba Software applications, continuously advancing the software whilst working closely in partnership with our customers and stakeholders to ensure we deliver relevant, innovative and most importantly value-adding functionality to our products.

Our Software is proudly developed by us and inspired by our users.

Obviously, software does not fix your problems, but it does identify the impact and types of problems within a value-stream. Tackling these highlighted issues and verifying their demise distinguishes Gemba Solutions from more basic software systems.

Software tailored to the individual user

Gemba Software is configured to deploy data to where it will drive improvement. The tools within the software are tailored to the individual user and the operation they are undertaking to ensure only relevant data is exposed.

Scalability, from basic to multi-functional

The scalability and functionality of Gemba solutions systems are just one of the many distinguishing features of the software. The simplicity, or complexity, can be managed at every User-level and be as basic or as multi-functional as needed. There is no need for expensive on-site IT consultants to add simple functions as the Client Administrators can be trained to carry out and maintain most functionalities. The system can also be supported remotely or on-site by Gemba’s specialist support team if necessary.

Solutions for real-life operational challenges

Gemba has developed many software packages from working closely with our clients to provide solutions to their real-life operational challenges. From basic manual-input cloud OEE systems to more complex M2M data automation and Systems Integration. Each system is designed with the client’s current and future needs in mind. From a single machine or work station to hundreds of assets across multiple sites. Our aim is to facilitate a faster deployment and minimise costs to offer a rapid return on investment.

benefits

  • Real-time Availability Performance and Quality analysis from connected equipment
  • Automatic and Manual processes

benefits

  • Real time utility performance KPI's
  • Individual asset or product meter point level analysis
  • Multiple utilities  monitored simultaneously, gas, electric, water, steam
  • Act on inefficiency processes in real time

benefits

  • Schedule maintenance tasks
  • Raise work orders at source
  • Assign work tasks to individual skilled staff
  • Plan workloads for engineering teams
  • Measure responce efficiency

Benefits

  • Improve the communication path between the shop floor, support services & management
  • Operators can remain at their station & call for help with the push of a button
  • Introduces timely & effective action management

SIC

benefits

  • Quickly deliver improvement to a process
  • Establish essential routines to reduce repeated failures
  • Track improvement progress in real time

benefits

  • Automate data exchanges
  • Enhance existing data system intelligence
  • Reduce manual inputting
  • Remove human error

benefits

  • Combine multiple data sources into one set of reports in Excel
  • Hold dynamic meetings around up to the minute data
  • Provides a consistent and familiar reporting format
  • Removes keying in errors
  • Releases staff from data collection and entry

benefits

  • Give flexibility to the shop-floor controllers to determine optimal job running order.
  • Links directly to existing planning / scheduling systems and share live data
  • Brings visibility to the business functions on works order status
  • Helps decision making

benefits

  • Quickly identify process bottlenecks
  • Visibility of job progression
  • Determine movement priorities
  • Reduce work-in progress

benefits

  • Real time KPIs for labour effectiveness
  • Accurate component labour cost
  • Identify training and skill requirements
  • Link data to existing T & A systems

benefits

  • Share real-time business KPI's across your plant
  • See gaps to targets, quantities, & time
  • Flexible bespoke design screens

benefits

  • Entry level for users with little or no experience of OEE
  • Global cloud access anywhere at any time
  • Accessible by multiple users and sites simultaneously

benefits

  • Removes paper from the work zone
  • Enables data entry validation
  • Removes entry duplication
  • Easy access to historical data

benefits

  • Create improvement / repair work orders at source
  • Track and trace improvement progress
  • Schedule planned maintenance and service contracts
  • Empower and support autonomous maintenance teams

benefits

  • When standard KPI's don't tell the full story
  • Design your custom reports bespoke to your operations
  • Ability to combine multiple metrics into consistent reports

benefits

  • Reduce quality failures
  • Central training skill record
  • Identify skills gaps
  • Prevent unskilled worker activity
  • Help reduce safety risk